Woodworking Posts

Lixie Dead Blow Mallet Test – Some Fun in the Shop

For an upcoming “Tool Test” in the February 2018 (#237) issue of the magazine, I reviewed the Lixie Dead Blow Mallet (the 30 ounce version, with 1 1/2″ diameter heads). While we’ll post the full mallet test when the magazine hits newsstands, we wanted to take the time first (before writing the review) to put the mallet to work out in the shop. Testing tools like this is one of […]

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Meet Goliath — A Portable Robotic CNC

As the Chinese curse goes, “may you live in interesting times.” Sometimes, “interesting times” is actually a good thing. In the case of CNCs, there are a lot of new ideas, methods and designs appearing for those interested in digital woodworking. In a short amount of time, we’ve seen several remarkable alternative CNC machines emerge. The Maslow CNC, a hanging CNC based on the design of wall plotters. The amazing […]

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How It’s Made – A Trip to M. Bohlke Veneer

I’m a “behind-the-scenes” junkie – any chance I get to see the inner workings of manufacturing or industrial spaces, I jump at the opportunity. So, I was especially thrilled to take a tour of M. Bohlke Veneer, a lumberyard and veneer mill in nearby Fairfield, Ohio (a 15 minute drive from the PopWood office) last week with Christopher Schwarz, Megan Fitzpatrick and Andy Brownell. M. Bohlke Veneer was founded in […]

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A Short History of How Shellac Became Known as a Sealer

Here’s a short history of shellac, some of it from my own experience. Shellac was almost the only finish used on furniture from the 1820s to the 1920s when nitrocellulose lacquer was introduced. Shellac continued to be used widely as a complete finish by painters working in buildings until the 1950s. By the 1990s the only remaining supplier of shellac in liquid form was Zinsser, which sells the shellac under […]

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Using Salvaged Wood: Part Two

The beloved backyard tree No store-bought lumber’s story can compete with that of boards from your own backyard. It can be wrenching to fell a beloved tree, but transforming it into a piece of furniture helps dull the pain by giving an old friend new life. Working with lumber from backyard trees tends to be far more labor-intensive than with wood that was commercially grown. Commercial lumber comes from forest […]

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Digital Artistry — Meet the Artists from the December 2017 Issue

How five masterful makers integrate CNC and CAD technology into their woodworking In the December 2017 issue of Popular Woodworking magazine, the article, Digital Artistry is a peek at what five professional woodworkers are doing with digital tools in their shops. Each maker has an extensive traditional woodworking background and many years of experience before they began to use digital tools like CAD software and CNC machines. As I pointed out […]

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